Manufacturing Process
Producing mobility&rehabilitation aids or medical devices involves multiple steps, from raw material procurement to finished product packaging. Below is a detailed manufacturing process, with key steps highlighted to ensure clarity at each stage.
1. Raw Material Procurement and Inspection: Ensure the quality of raw materials, laying a solid foundation for subsequent production processes.
1.1 Material Procurement: Procure high-quality raw materials, such as steel tubes, aluminum tubes, plastics, rubbers, fabics, ensuring materials meet standards and specifications.
1.2 Material Inspection: Conduct quality inspections on the procured materials to ensure they are free of defects and impurities. All incoming materials must be inspected before being stored in the parts warehouse.
2. Mould Production and Tube Forming: Ensure the precision and consistency of tube forming, preparing for subsequent assembly.
2.1 Mould Production: Create moulds based on design drawings, ensuring precision and durability of the moulds.
2.2 Tube Forming: Use the moulds to form steel and aluminum tubes into the required frames and other structural components.
3. Blank Frame Inspection and Trial Assembly: Ensure the quality and assembly fit of the blank frames, preparing for surface treatment.
3.1 Blank Frame Inspection: Use inspection tools to conduct a full inspection of the blank frames, ensuring all dimensions and shapes meet design requirements.
3.2 Sample Trial Assembly: Conduct a sample trial assembly of the blank frames to ensure the fit and assembly of all components.
4. Surface Treatment: Ensure smooth and aesthetically pleasing surfaces with good corrosion resistance.
4.1 Grinding and Polishing: Grind and polish welded parts to ensure smooth and even surfaces.
4.2 Spray Coating and Baking Paint: Apply spray coating and baking paint to the frames and other metal parts to enhance corrosion resistance and aesthetics.
5. Assembly and Adjustment: Ensure all performance indicators meet standards after the wheelchair is assembled.
5.1 Final Assembly: Conduct the final assembly of all components, including the main frame, wheels, seats, armrests, footrests, etc.
5.2 Adjustment and Testing: Adjust and test the assembled wheelchair to ensure all components function properly and the wheelchair meets stability and comfort requirements.
6. Quality Inspection: Ensure each wheelchair leaving the factory meets quality standards and is reliable in performance.
6.1 Appearance Inspection: Check the appearance of the wheelchair to ensure there are no scratches, dents, or other defects.
6.2 Functional Inspection: Conduct comprehensive functional testing on the wheelchair, including the brake system, wheel rotation, seat comfort, etc.
6.3 Load Testing: Perform load testing to ensure the wheelchair can safely bear the specified weight.
6.4 Full Inspection: Each finished product must undergo a full quality inspection to ensure all quality and functional indicators meet requirements.
7. Packaging and Warehousing: Ensure the product is not damaged during transportation and is delivered to the customer on time and safely.
7.1 Cleaning and Packaging: Clean the wheelchair to ensure it is free of dust and stains. Fold or disassemble the wheelchair into a transportable state and use protective materials for packaging.
7.2 Labeling and Instructions: Attach product labels to the packaging, indicating model, specifications, load capacity, etc. Include a product manual with detailed installation and usage instructions.
7.3 Warehousing: Store the packaged wheelchairs in the warehouse, ready for shipment.
Following the detailed manufacturing process outlined above ensures that each product is produced under strict control, guaranteeing product quality and performance. Highlighted key steps help improve production efficiency and customer satisfaction. We hope this information assists with your production process. If you have any questions or need further support, please contact us at any time. We are here to provide the best solutions for your business.